Form Fill Seal (FFS)

Form Fill Seal means that the production processes Manufacture-Fill-Seal are merged into one production line. Without further intermediate steps, the filled and sealed bags are produced in an automated process. This procedure permits easy process monitoring and substantially reduces the risk of contamination.

Developed for the optimum production of single-chamber and multi-chamber infusion bags.

  • Capacity*: Up to 5,000 bags/h
  • Container: Single or multi-chamber bags
  • Formats: 50 ml – 5,000 ml
  • Material: Polyolefin mono-layer and multi-layer films (e.g. PP, PE) as well as PVC and EVA
  • Versions: SFC, port and hose connections as well as customer-specific connections
  • Machine process: Linear, rotative or angular
  • Films: Single-layer or double-layer flat film as well as tube film

* Depending on the machine model and the specific customer requirements

  • Extruded, coextruded, cast and laminated films
  • Seal systems on all sides of the bag
  • CIP/SIP (125°C) sterilisable filling system (mass flow | turbine | magnetic-inductive | peristaltic pumps)
  • Bag evacuation, nitrogen gassing, residual oxygen and headroom volume inspections
  • Peelable welding on multi-chamber bags
  • Printing procedure: Hot stamping, thermal transfer, UV-Flexo, inkjet, laser
  • Multicolour print
  • Camera inspections (print image, barcode/data matrix, connection system…)
  • IQ/OQ documentation
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