Color Care

Line Concept

FULLY AUTOMATIC PROCESSING LINE FOR MASCARA, LIP GLOSS AND EYELINER
Processing range Ø: up to 30 mm
Output (units/h): up to 3,600

1. PF
100 elevator
2. ESM 202
object insertion machine
3. MFCS 201 R
rotary fi lling and closing machine

Process The containers are individually arranged via an elevator on the conveyor belt – the containers are positioned correctly in the pucks via a drop chute – in the starwheel the containers are checked and filled, the wiper is applied and the brush is screwed in. In the discharge area, the processed containers are removed and the empty pucks are returned to the insertion station.

Main Features:
  • Compact processing line
  • Smooth and safe container handling
  • Very good access
  • Fast size and product change

LINEAR PROCESSING LINE FOR MASCARA AND LIP GLOSS
Processing range Ø: up to 30 mm
Output (units/h): up to 7,200

  • DE 500

elevator
2 ZSB 1505
disc sorting unit
3 MFCS 202 L
filling and closing machine
4 FAB 100
lifting conveyor
Process

The containers are fed into the disc sorting unit via an elevator where they are sorted into the pucks, which run through various stations in the filling and closing machine on a cell conveyor belt – checking station – fill – weigh – apply wiper – insert and torque brush – removal of processed containers from pucks – return empty pucks to the insertion station.

Mani Features
  • Change of product contacting parts within 10 minutes using a fast-change device
  • Very compact filling and closing machine
  • 100% IPC immediately after filling
  • Fully servo-controlled closing station
  • Servo-controlled filling needle movement, pump drive – object transport

FULLY AUTOMATIC PROCESSING LINE FOR MASCARA, LIP GLOSS AND “DOUBLE” OR “TWO-IN-ONE”-PRODUCTS
Processing range Ø: up to 30 mm
Output (units/h): up to 10,800

1.DE 500
Elevator
2. ZSB 1505
Disc sorting unit
3. MFCS 203 L
Filling and closing machine
4. Manual work station
5. KVK 108 P
Closing machine
6. FAB
Lifting conveyor

Process

The containers are fed into the disc sorting unit via an elevator where they are sorted into the pucks – the pucks are transported in a line through the various stations of the fi lling and closing machine via a cell conveyor belt – checking station – fi ll – weigh – apply wiper – insert and torque brush in the closing machine downstream. The processed containers are removed from the pucks via a lifting conveyor – the empty pucks are returned to the insertion station. When processing a „double product“, the fi rst part runs through the full processing line. Then the second part is processed until the wiper is applied – here the fi rst part is manually inserted and screwed onto the second part in the machine downstream

Highlights:
  • No empty pucks are transported through the work stations
  • Simple processing of “double products” is possible by separation of filling and closing
  • 100% IPC immediately after filling
  • Fully servo-controlled closing station

PROCESSING LINE FOR PROCESSING OF DOUBLE MASCARA AND LIP GLOSS
Processing range Ø: up to 30 mm
Output (units/h): up to 10,800 (double product) up to 21,600 (single product)

Line 1
1 Bottle positioner
2 MFCS 203 L filling and closing machine
3 SPM tray elevator
4 ROB 106 fl exible handling system
5 KVK 108 closing machine
Line 2
1 Bottle positioner
2 MFCS 203 L filling and closing machine
3 SPM tray elevator
4 ROB 106 fl exible handling system
5 KVK 108 closing machine

Process
The bottle positioner sorts the containers directly into the pucks, which run through various stations in the fi lling and closing machine on a cell conveyor belt – checking station – fi ll – weigh – apply wiper – insert brush (infeed either via a disc sorting or a robot unit) – torque brush in the closing machine downstream – removal of processed containers from pucks – return empty pucks to the insertion station. During the processing of „double products“, the processed containers from line 1 are transported to the robot system in line 2. There they are inserted into the second container and are fit together in the closing machine downstream.

Highlights:
  • Double the output for „single products“
  • Fully automatic processing of double products
  • In feed of brushes from trays
  • 100% IPC immediately after filling
  • Fully servo-controlled closing station
Handling Devices

PF
Processing range: 100 litres and up
Output (units/h): up to 7,200
Elevator.

Highlights:
  • Long refill cycles
  • Large supply hopper
  • Safe and smooth container handling

ROB
Processing range Ø: up to 30 mm
Output (units/h): up to 10,800
Flexible handling system.

Highlights
  • Processing of sensitive caps
  • Processing with 6-axis robot
  • Particularly flexible system
  • Processing of asymmetrical and top-heavy forms

SPM
Tray elevator for closing components.

Highlights
  • Increase of stock capacity
  • Reduction of refilling cycles
  • Flawless in feed

DE
Powerful elevator for supply and in feed of cosmetic containers.

Highlights
  • Flawless in feed of containers
  • Reliable filling of sorters when reaching minimum level
  • Effective prevention of sorter overfilling

BB
Special hopper for supply and in feed of cosmetic containers.

Highlights
  • Variable height and tilt adjustment
  • Generously dimensioned supply hopper
  • Long filling cycles

ZSB/ZSK
Processing range: up to 30 mm
Output (units/h): up to 9,000
User-friendly disc sorter for cosmetic containers.

Highlights
  • Large size range
  • Fast size change without tools
  • Optimized level of automation
  • Scratch-free, container protected sorting
  • Processing of asymmetrical and top-heavy forms

ZSB XX05
Processing range Ø: up to 30 mm
Output (units/h): up to 15,000
Disc sorter.

Highlights
  • Large size range
  • Fast size change without tools
  • Optimized level of automation
  • Scratch-free, container protected sorting

FAB
Processing range Ø: up to 100 mm
Lifting conveyor.

Highlights
  • Lifting conveyor without size parts
    Container protected handling
    Processing of containers between 5 and 100 mm

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